3-8mm thickness Dish End Cutting And Shrink Machine

Dish end edge cutting machine

machine technical parameter:

Dish end shrik machine 

1, Technical requirements:

1) The designed rigidity of the machine tool can reach the shrink processing of 8mm thick carbon steel head;

2) Before the dish is shrinked, there must be a pressing device to press the dish. The pressing cylinder support is of gantry structure, and the rigidity is required to meet the requirements of the national standard;

3) The head spinning shrink adopts the structure that the workpiece does not rotate and the spinning shrink wheel rotates. The spinning shrink adopts two spinning wheels with power devices to clamp the workpiece for shrink forming,

4) The tray and pressing die are equipped with anti scratch devices;

5) The installation mode of the equipment operation panel is cantilever type, with an operation height of about 1600mm and a rotatable angle of more than 180 °, which can be used for manual operation and automatic online operation conversion. The fuselage has an emergency stop button;

6) Total power of the machine: 20kW, weighing about 7-8 tons,

7) Machine efficiency: 6-10 minutes / piece

2, Workflow:

Manually (or robot) transport the head from the conveying line to the "die of shrink machine" -- press the start button and the machine enters the processing state -- the pressing cylinder descends -- after pressing the workpiece -- the spinning wheel starts to rotate around the shrink and clamp the workpiece for shrink -- the shrink is completed -- the pressing cylinder retracts (rises) -- the robot or manually removes the dish – end

3, Equipment configuration requirements:

1) Electrical control part:

Delta series PLC control, plus Delta (or weinview) touch screen, simple operation and stable performance. The machine body is equipped with emergency stop buttons, which are respectively arranged in the control box and the machine, and equipped with leakage protection appliances. PLC expansion space is reserved in the electrical cabinet (the number of PLC input / output control points shall be no less than 5 points each). The relay adopts Schneider brand. The touch screen can display the manual, automatic setting, parameter setting, fault display, historical data, operation status during necking and other information

2) Pneumatic part: adopt AIRTAC pneumatic components (solenoid valve, cylinder, etc.);

3) Hydraulic part: adopt standard vertebral brand (Taichuang) hydraulic components, adopt standard vertebral cylinder, hydraulic solenoid valve (Taichuang), hydraulic high-pressure pipeline and connector are standard vertebral parts

4, Equipment Product Description:

1)The equipment is designed as a single station.

2)The workpiece speed can be adjusted according to different process requirements.

3)The station necking knife is independently controlled, which is convenient for operation and maintenance

5, Equipment parameters:

1) The equipment can shrink the workpiece with a diameter of 3000mm without edge cutting function

2) Voltage: 380V three-phase four wire.

3) The necking wheel shall be made of Cr12MoV or better material

4) 40Cr quenching and tempering is adopted for the shrink fitting shaft, and roller bearing is adopted for the bearing

5) The sliding block is made of steel heat treated parts.

6) The hydraulic pressure is 14MPa

7) Working motor power of hydraulic pressure station: 3kw

8) Hydraulic pressure: 14MPa

9) PLC and touch screen of the control part are simple to operate and stable in performance. The machine body is equipped with emergency stop buttons, which are respectively arranged in the control box and the machine table. Leakage protection appliances are equipped. PLC expansion space is reserved in the electrical cabinet. (the number of PLC input / output control points shall not be less than 3 points each)

10) The touch screen displays manual, automatic, parameter setting, fault display, historical data, operation status during necking and other information

11) 1 person / machine, about 6-10 minutes to complete a workpiece.

12) Tool speed: 40-100 rpm,.

13) Equipped with multiple emergency stop buttons and leakage protection appliances

6,Equipment list: